A reputation for quality and value can be company’s best sales tool, in this example that is exactly what allowed us to win a contract for this specialty gaming application.

This customer came to us through a referral from a long-time client, who put their trust in our ability to provide cost-effective packaging solutions for projects with complex specifications and tight deadlines.

This project includes 5,000 finished pieces, with a design that presented many challenging aspects; successful completion of which would require a high level of innovation and tight process control. Designed as a two-piece box, components included an insert that could accommodate a wide variety of game additions, allowing the box to be adaptable across a number of product lines. The printed graphics required extensive measures to maintain quality. The printing includes a flood coat solid color with a high gloss coating. This type of solid ink coverage is highly susceptible to scuffing and finger marks, protecting it from damage required a great deal of attention during many phases of the manufacturing process.

The finished box features dimensions of 10 5/8” x 8 ¾” x 4” with a 4” deep lift off lid. It is based on .080 white board with an exterior wrap printed 4 color process and glueable gloss film lamination. The insert was composed of .048 white stock, and includes spacers, inserts, and platforms. The project was finished with custom die cut exterior sleeve that was composed of .024 SBS stock that was also printed 4 color process and included a gloss aqueous coating.

As a leader in advanced package manufacturing, we have the capabilities to provide complicated projects and turnkey solutions for customers across many Industries. This is just one example of the comprehensive services we provide, to learn more contact us directly.

Project Description

Specialty Gaming Application

Capabilities Applied/Processes

Tight Wrapped Conventional 2 pc. Lift Off Box

SBS Die-Cut Insert; Scored Spacer Inserts; Scored Platform Inserts; SBS Die-Cut Sleeve

Equipment Used to Manufacture Part

Emmeci Automated Box Equipment
Brausse Automatic Feed Die Cutter

Overall Part Dimensions

10 5/8” x 8 ¾” x 4” – 4” Lid Depth

Tightest Tolerances

+/− 1/32”

Material Used

2-Piece Box Component:

  • Board: .080 White Vat
  • Reinforced stay tape
  • Exterior Wrap:  Print 4
  • C/P & glueable gloss film lamination
  • Glue
  • Spacer inserts & platforms:
  • Board: .048 white vat
  • Stay tape

SBS Die-Cut Insert:

  • Board: Plain SBS Folding Carton
  • Glue
  • SBS Die Cut Exterior
  • Sleeve
  • Board: .024 SBS Print 4 C/P & Gloss Aqueous
    Folding Carton
Industry for Use

Toy & Game



Delivery/Turnaround Time

3 Weeks

Delivery Location


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